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Best Practices Maintenance Benchmarks

Category

Benchmark

Yearly Maintenance Cost:

 

    Total Maintenance Cost/Total Manufacturing Cost

< 10-15%

    Maintenance Cost/Replacement Asset Value of the Plant and Equipment

< 3%

Hourly Maintenance Workers as a % of Total

15%

Planned Maintenance:

 

     Planned Maintenance/Total Maintenance

> 85%

    Planned & Scheduled Maintenance as a % of hours worked

~85-95%

Unplanned Down Time

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